The Blastcrete Predampener is designed to provide controlled moisture addition to gunning materials before they reach the application nozzle. By adding up to 5% moisture, the Predampener helps support proper hydration at the nozzle while minimizing material rebound.
For refractory and other compatible gunning applications, consistent material moisture can be an important part of achieving reliable application performance. The Blastcrete Predampener uses a hydrostatic design to provide precise predampening and output control.
What Is a Predampener?
A Predampener is material-processing equipment designed to introduce a controlled amount of moisture into dry gunning materials before application.
The Blastcrete Predampener is specifically designed to add up to 5% moisture to compatible gunning materials. Its hydrostatic predampening system allows operators to control material output and water addition.
This controlled process can help provide more consistent material conditions at the nozzle and reduce unnecessary rebound during suitable gunning operations.
Blastcrete Predampener for Gunning Materials
The Blastcrete Predampener combines a large material hopper, feed screw, hydrostatic predampening auger, mixing auger, and solenoid-activated water bars into one skid-mounted system.
The machine is designed for applications where controlled moisture addition and consistent material feeding are important.
Its output capacity is rated from 0 to 12 tons per hour, providing a wide operating range for different production requirements.
Hydrostatic Predampening System
One of the key characteristics of the Blastcrete Predampener is its hydrostatic predampening system.
The hydrostatic design allows precise control of material predampening and output. Water is introduced through two solenoid-activated water bars, with simple water-volume adjustment available to the operator.
This configuration helps provide controlled moisture addition rather than relying on uncontrolled water delivery.
9-Inch Hydrostatic Predampening Auger
The Blastcrete Predampener features a 9-inch hydrostatic predampening auger.
The auger works with the material-feeding and mixing components to move gunning material through the predampening process.
The large auger configuration is designed for continuous material handling while providing controlled moisture addition.
Mixing Auger With Removable Rubber Enclosure
A mixing auger is incorporated into the Predampener to assist with material movement and moisture distribution.
The system includes a removable rubber enclosure, providing a practical configuration for equipment access and maintenance.
Regular inspection and maintenance should be performed according to the applicable equipment recommendations.
3000-Pound Capacity Hopper
The Blastcrete Predampener is equipped with a hopper capable of holding up to 3,000 pounds of material.
A material feed screw moves the gunning material from the hopper toward the predampening and mixing system.
The large hopper capacity can support continuous material handling for suitable industrial applications.
Two Solenoid Water Bars
The Predampener incorporates two solenoid-activated water bars.
These water bars provide controlled water delivery during the predampening process. The water volume can be adjusted to achieve the required moisture addition for the material and application.
The system is designed to add up to 5% moisture to compatible gunning materials.
20 HP Electric Motor
The Blastcrete Predampener is powered by a 20 HP electric motor.
Available power configurations include:
240V, 3-phase
480V, 3-phase
The machine also includes a disconnect and electrical enclosure.
Before installation, users should verify that the selected electrical configuration is appropriate for the available power supply and installation requirements.
Blastcrete Predampener Specifications
Specification Details
Equipment Blastcrete Predampener
Predampening Moisture Up to 5%
Output 0–12 tons per hour
Hopper Capacity Up to 3,000 lbs
Predampening Auger 9 inches
Motor 20 HP Electric
Mounting Skid Mount with Forklift Pickup
Dimensions 156" × 60" × 72"
Weight 2,800 lbs
Electrical Options 240V or 480V, 3 Phase
Trailer Option Available
Skid-Mounted Predampener
The Blastcrete Predampener is supplied as a skid-mounted unit with forklift tubing.
The forklift pickup design allows the machine to be handled using suitable lifting equipment at the jobsite or facility.
Its dimensions are:
156 inches × 60 inches × 72 inches
The machine weighs approximately 2,800 pounds.
Contractors should account for these dimensions and weight when planning transportation, lifting, installation, and jobsite placement.
Predampener for Refractory Applications
Predampening equipment can be useful in refractory material applications where controlled moisture addition is required before nozzle application.
The Blastcrete Predampener is designed to add moisture to gunning materials to support proper hydration at the nozzle and help minimize rebound.
Because material characteristics vary, users should confirm compatibility and recommended moisture levels with the applicable material manufacturer.
Benefits of the Blastcrete Predampener
Controlled Moisture Addition
The system can add up to 5% moisture to compatible gunning materials.
Precise Output Control
The hydrostatic design provides controlled material predampening and output.
High Production Capacity
The Predampener has an output range of 0–12 tons per hour.
Large Material Hopper
The hopper provides up to 3,000 pounds of material capacity.
Adjustable Water Volume
The two solenoid water bars allow simple water-volume adjustment.
Heavy-Duty Electric Drive
A 20 HP electric motor provides the machine's primary drive power.
Easy Material Handling
Skid mounting with forklift tubing facilitates equipment handling and positioning.
Applications for Predampening Equipment
Depending on material compatibility and project requirements, the Blastcrete Predampener may be considered for:
Refractory gunning materials
Industrial refractory applications
Gunning material preparation
Refractory repair operations
Industrial maintenance projects
Controlled moisture addition
Material hydration preparation
High-volume gunning applications
The correct moisture level and operating procedure should always be determined according to the material manufacturer's instructions and project requirements.
Trailer-Mounted Predampener Option
A trailer-mounted option is available for applications requiring greater equipment mobility.
The trailer configuration can be considered when the Predampener needs to be transported between suitable work locations.
Users should verify transportation, towing, loading, and site requirements before selecting this configuration.
Why Choose a Blastcrete Predampener?
The Blastcrete Predampener combines material feeding, controlled water addition, predampening, and mixing into a single equipment system.
With a 0–12 tons-per-hour output, 3,000-pound hopper, 9-inch hydrostatic predampening auger, and 20 HP electric motor, the machine is designed for professional material-processing applications.
Its hydrostatic operation and adjustable water system provide operators with control over the predampening process, while the skid-mounted design supports industrial equipment handling.
Blastcrete Predampener Information
The Blastcrete Predampener is designed for contractors and industrial users who require controlled moisture addition to compatible gunning materials.
For complete equipment information, specifications, pricing, and availability, users can review the supplied product resources:
Request a Quote
Download the Predampener Brochure
Conclusion
The Blastcrete Predampener provides a controlled solution for predampening compatible gunning materials. With the ability to add up to 5% moisture, the machine is designed to support proper hydration at the nozzle while helping minimize rebound.
Its hydrostatic predampening system, 9-inch auger, 3,000-pound hopper, two solenoid water bars, 20 HP electric motor, and 0–12 tons-per-hour output make it a substantial piece of equipment for suitable industrial and refractory applications.
For contractors evaluating a Predampener, important considerations include material compatibility, required moisture level, production capacity, electrical requirements, available space, and jobsite handling requirements.
Blastcrete Predampener: Advanced Predampening Equipment for Gunning Materials
