Cement plants rely on durable refractory linings to protect equipment exposed to high temperatures, abrasion, and demanding operating conditions. Installing or repairing these linings requires dependable material mixing and pumping equipment that can deliver refractory material efficiently to the work area.
The Blastcrete MX-20CM Mixer/Pump combines a high-shear continuous mixer with a high-pressure swing tube piston pump, creating an integrated system for refractory placement. For contractors searching for refractory installation equipment for cement plants or a refractory pump for cement kiln lining, the MX-20CM offers a stated output of up to 25 tons per hour.
MX-20CM for Cement Plant Refractory Installation
The MX-20CM is designed for both smaller refractory installations and high-volume projects. According to the supplied specifications, the machine can handle applications from approximately 2–3 tons per hour up to 25 tons per hour.
Its two-stage mixing system consists of a primary high-shear continuous mixer and a medium-shear secondary mixer installed in the receiving hopper. This arrangement allows refractory material to be continuously mixed and prepared before entering the pump.
For cement plant maintenance and kiln lining projects, an integrated mixer/pump can simplify material handling by combining preparation and delivery within one machine.
Refractory Pump for Cement Kiln Lining
Cement kiln refractory work can require the controlled placement of substantial quantities of castable and other suitable refractory materials. The MX-20CM features a 4-inch x 36-inch ultra-high-pressure swing tube piston pump with a specified 2,200 PSI piston face pressure.
The pump is designed for rugged refractory pump-cast and shotcrete applications. Its oversized differential cylinders are intended to provide high pumping capability while operating with lower hydraulic pressure.
The swing tube configuration also provides a robust pumping arrangement for demanding refractory placement work.
Two-Stage Continuous Mixing System
A key feature of the MX-20CM is its two-stage mixing system.
High-Shear Primary Mixer
The primary mixer is a high-shear continuous mixer with a stated capacity of up to 25 tons per hour. It hydrates the material before it reaches the secondary mixing and pumping stage.
Secondary Mixer
A medium-shear mixer is mounted in the receiving hopper of the pump. This provides another stage of material mixing immediately before pumping.
The supplied product information also states that the system reduces dust generated during continuous-mixer charging and can make cleanup quicker while generating less waste.
Easy Cleaning and Maintenance
Cement plant refractory projects can involve frequent equipment cleaning and maintenance. The MX-20CM features a swing-out receiving hopper, providing access to the swing tube section for cleaning and servicing.
The lower hopper also includes forklift tubing to assist with flat-pack removal. A four-point crane pickup allows the machine to be lifted without requiring a spreader bar.
These features can be useful when equipment needs to be serviced or repositioned around industrial maintenance areas.
MX-20CM Features
High-shear continuous mixer
Mixer output up to 25 tons/hour
Pump output up to 25 tons/hour
4" x 36" swing tube piston pump
2,200 PSI piston face pressure
3,000-lb dry hopper capacity
1,500-lb receiving hopper capacity
Hydraulic agitator in receiving hopper
0–20 gallon flow meter
Solid-state electronic controls
Swing-out receiving hopper
Forklift tubing for flat-pack removal
Four-point crane pickup
CE certification
Dual 6,000-lb-capacity trailer axles
Electric braking and lights
MX-20CM Technical Specifications
Specification MX-20CM
Pump 4" x 36" Ultra High Pressure Swing Tube Pump
Pump Output 0–25 tons/hour
Piston Face Pressure 2,200 PSI
Mixer High-Shear Continuous Mixer
Mixer Output 0–25 tons/hour
Dry Hopper 3,000 lb capacity
Receiving Hopper 1,500 lb capacity
Receiving Hopper Hydraulic agitator
Crane Pickup Four-point pickup
Controls Solid-state electronic
Trailer Axles Dual 6,000-lb capacity
Dimensions 220" x 89" x 108"
Weight 7,500 lb
Power Options
The MX-20CM is available with several power configurations:
99 HP John Deere water-cooled diesel
102 HP Deutz water-cooled diesel
Dual electric motors
The supplied product information states that the machine requires approximately 100 HP and that its two-stage mixer and oversized differential design can lower fuel consumption compared with competitive machines.
Options for Cement Plant Applications
Available options include:
2,000 PSI hydraulic pressure washer
Vogel automatic lubrication system
Spare tire
Pendant remote
Skid mounting with forklift tubing
These options can provide additional flexibility for maintenance, transportation, and job-site operation.
Benefits for Cement Kiln Refractory Work
When selecting refractory installation equipment for cement plants, production capacity and material handling are important considerations. The MX-20CM combines mixing and pumping functions, which can simplify the equipment arrangement for suitable refractory installation projects.
High Production Capacity
With a stated mixer and pump output of up to 25 tons per hour, the MX-20CM can be evaluated for high-volume refractory placement.
Integrated Material Preparation
The two-stage mixing system combines high-shear primary mixing with secondary mixing in the receiving hopper.
High-Pressure Material Delivery
The 4-inch swing tube piston pump provides a specified 2,200 PSI piston face pressure for demanding refractory applications.
Maintenance Access
The swing-out receiving hopper provides easier access to the swing tube section for cleaning and service.
Mobile Configuration
The trailer is equipped with dual 6,000-lb-capacity axles, electric brakes, and lights, while the supplied information states that no special license is needed to tow the machine.
Applications in Cement Plants
The MX-20CM can be evaluated for refractory placement requirements associated with cement plant maintenance and repair, including projects where refractory castable must be continuously mixed and pumped to the installation area.
For cement kiln lining, the appropriate refractory material, installation technique, pumping distance, hose configuration, and site conditions should be considered before selecting equipment. The MX-20CM's stated specifications provide a basis for evaluating whether its capacity and pumping configuration match the project's requirements.
Refractory Installation Equipment for Cement Plants: MX-20CM for Kiln Lining Applications
